Techniques
Cloisonné and Champlevé Enamel
The term Cloisonné is derived from
the French cloisons, meaning "partitioned cells".
Champlevé refers to a technique where a recess is made in the silver either by incising,
etching or making a framework that is soldered onto a fine silver plate.
Thin metal wires of either fine silver or gold are first laid down to separate the enamels
from one another. Wet enamels (made of finely ground glass and lead) are "painted" on to
the plate of fine silver using the cloisons as dividers.
After the first layer of colour is applied the piece is ready to be kiln fired at somewhere
between 760 - 850 degrees Celsius. I always counter-enamel after the first firing, which
is essential to ensure the bond between enamel and metal stays strong and prevents future cracking. The enamels continue to be built up and fired repeatedly until the colours become vibrant and there is a feeling of depth to the piece (each piece may be fired over twenty times).
The piece then needs to be 'taken back'. Using a series of diamond files, the piece is
gently filed (from coarse to very fine) to remove any excess enamel and to reveal the
cloisons. Then a series of diamond papers, up to 12,000 grit, is used. The piece is then
cleaned with a glass brush, allowed to dry and placed near the kiln to warm up for its
final firing.
Keum Boo
Keum Boo (also spelled kum-bu) is a Korean process whereby 24ct gold foil is
permanently
bonded to silver, giving the appearance of the two metals being one.
Firstly, the object is made in sterling silver, and is then depletion plated (by repeated
heating, quenching in water, pickling and scratch brushing) to bring up a layer of fine
silver to the surface.
This is done 4-5 times. Very thin 24ct gold foil is placed on the depleted silver while gently applying heat with an open flame. The piece is then placed on a steel block and,
using a polished steel burnisher, the gold is pressed down over the surface - fixing it
permanently in place. The gold will not bond unless the surface is fine silver and the
correct temperature has been reached.
Any soldering or heating that is done will not affect the keum-boo, and the finish is
permanent. After completing the process the piece may be textured by putting it through a
rolling mill or using a scratchbrush.
Married Metal
Married metal is a term used to describe the process of soldering different metals together
using high temperature solder. I usually use a combination of silver, gilding metal, nickel
silver and copper, although other metals can be used.
After soldering the pieces together, they can be cut and re-soldered thereby altering the
pattern that had been initially formed. This can be done again and again, making the pattern
quite intricate. When happy with the pattern, the piece must be filed back to clean away all
the excess solder (and there is a lot of this!) to reveal the subtle pattern beneath.
The finished piece can be coloured by introducing an open flame which will intensify the
colour of the metals, or it can be left to oxidise naturally. Sometimes I use a sealant to
keep the colour permanent. I usually set the piece as I would a stone because to solder it
again I run the risk of the joins opening and the piece buckling.
Forging
Forging is basically hammering metal to change its shape. The metal must
first be annealed to soften it. Forged metal has a beautiful flowing feel
to it.
Metal can be stretched, curved, flattened, folded and domed. Forging is
the basis of silversmithing. From bowls and cutlery to rings and collars,
knowledge of forging techniques is essential.
Inlaying
This is similar to the 'married metal' method. A design is saw-pierced from one metal and
inlayed into an exactly matching opening in a different metal.
They are soldered together with high temperature solder (I use IT solder). As with married
metal, the piece must be filed back until dead flat and all solder removed.
It can be coloured with an open flame or left to oxidise naturally. It can also be sealed to
preserve the colour.
Hand Pressing
When a three dimensional object requires a consistent shape, I hand make my own die and
then form the piece with a hand press. I always test the accuracy of the die with copper
plate before I commit myself using gold or silver.
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Tracking Series Enamel Brooches
This last firing is to give the glassy finish enamels are known for. The
final depth of the finished enamel is only .7mm (excluding the depth of the silver).
Unlike with pottery, each piece is always fired on its own.
Enamelling is a labour intensive art and not without risk, as silver has a relatively low
melting point. The enamellist must be vigilant in order to ensure that the work is not
lost during the firing process.
Keum Boo Gold Earrings
Married Metal Brooch
Collar produced by forging
Anticlastic raising
This type of forging (called anticlastic raising) persuades the metal into opposing itself.
Concave curves and tight tapering enclosed curves are made possible with this technique. Bangles,
rings and neckpieces as well as hollow 'tubular' handles are born of this method.
Hand Pressed and Embossed Earrings
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